MATERIALS FAILURE / IMAGE-BASED INVERSE ANALYSIS

Tottori University Solid Mechanics Laboratory. TRACE THE ORIGIN.

REWIND THE HISTORY OF MATERIALS

Integration of experiments, FEM, and synchrotron X-ray CT.
Tracing the origins of deformation and fracture in structural materials.

OBSERVESIMULATERECONSTRUCT STATUS:ACTIVE
CORE RESEARCH

Fusing imaging and mechanics.We are pursuing a new form of CAE / Materials Informatics.

Image-based inverse analysis restoring the initial microstructure from an observed deformed microstructure Restored microstructure overlaid with an AI-estimated equivalent plastic-strain field
AIFEMINVERSE PROBLEM

Image-based inverse analysis

We train a U-Net on finite-element simulations of virtual metallic microstructures. Given a real microstructure observed after deformation or fracture, the model reconstructs the stress and plastic-strain fields immediately before fracture directly on the observed image.

01
Generate virtual microstructures and compute their mechanical fields with FEM
02
Train a U-Net to solve the inverse deformation problem
03
Provide a real microstructure observed after deformation or fracture
04
Reconstruct stress, strain, and damage histories on the observed image
Synchrotron X-ray CT experiment and research team at SPring-8
SHIMIZU

Synchrotron X-ray CT and 4D imaging

At SPring-8, internal damage, cracks, and hydrogen embrittlement are observed nondestructively in three dimensions and over time, revealing where and how fracture begins.

ISIJ International 66 (2026) →

Research Record

Professor Matsuno

Our work builds on eleven years of industrial R&D experience and addresses complex deformation and fracture through both experiments and numerical analysis. We now integrate these approaches with AI in image-based inverse analysis, carrying projects from collaboration through publication.

2026

Observation-driven simulation of sheared edges

A student-led paper, with Matsuno as corresponding author, integrating observed cut-edge profiles and FEM through a quasi-nonparametric ductile-fracture trajectory.

DOI ↗
2025

U-Net solution of the inverse deformation problem in dual-phase steel

FEM data from representative volume elements are used to construct a pseudo-inverse analysis for real microstructural images.

DOI ↗
2025

Recovering plastic strain and stress triaxiality from a fractured microstructure

A post-mortem framework combining microstructural observation with mesoscale FEM.

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2024

Weakening of ultra-high-strength steel under high stress triaxiality

Large-deformation flow-stress curves are identified for 980 MPa- and 1.5 GPa-class steel sheets.

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(PI) KAKENHI Grant-in-Aid for Scientific Research (A) | 2024–2028Mechanical-field assimilation in fractured metal microstructures using an inverse-analysis surrogate, with application to microstructure design
(Co-Investigator) KAKENHI Grant-in-Aid for Scientific Research (B) | 2026–2028Development of methods for evaluating the plastic-deformation properties of ultrathin metal sheets and a plasticity framework to describe them
(PI) AMADA Foundation | 2025–2028Identification of ultra-local tensile properties through specimen-geometry/FEM spatiotemporal assimilation
Industry collaboration | since 2016Plastic deformation, fracture, and processing of metallic materials
LAB DIRECTOR / TAKASHI MATSUNO — CAREER RECORDUPDATED 2026.07
48
PEER-REVIEWED ORIGINAL PAPERS

Peer-reviewed original research articles

34
FIRST / CORRESPONDING AUTHOR

Led as first or corresponding author2021–2025: 14 papers, including 5 in Q1 journals

38
REGISTERED PATENTS

Including 24 as lead inventor

184M JPY
PI-LED EXTERNAL FUNDING / 10 YEARS

Including indirect costsJPY 122M over the last 5 years (2022–2026)

Associate Professor Shimizu

Using synchrotron X-ray CT and 3D/4D image analysis, Shimizu studies hydrogen embrittlement and ductile fracture in aluminum alloys and develops strategies to prevent them. His work combines nanoscale characterization, first-principles calculations, and data science, extending from structural materials to hydrogen-permeable membranes.

2015–

Hydrogen embrittlement and its prevention in high-strength aluminum alloys

Synchrotron 3D/4D imaging and hydrogen-distribution analysis established prevention strategies based on hydrogen trapping by Mn-bearing particles and T-phase precipitation.

2015–

In-situ nano-CT of hydrogen-induced damage

Synchrotron nano-CT at SPring-8, combined with data science, visualizes the initiation and growth of nanovoids and precipitate-interface decohesion.

2013–14

Nanocrystallization mechanisms in NANOMET

Dynamic TEM revealed how P and Cu additions control nucleation and growth, leading to a heat-treatment method that suppresses self-heating during nanocrystallization.

2012–

3D/4D mechanical characterization of metallic materials

Synchrotron X-ray CT is applied to aluminum alloys, carbon materials, and cast iron to analyze ductile fracture and fatigue-crack growth in three dimensions over time.

(PI) JIM Frontier Research Grant | 2025–2027Development of high- and medium-entropy hydrogen-permeable membrane alloys with world-leading hydrogen permeability
(PI) Hirotec Foundation Research Grant | 2026–2027Research grant
(PI) Japan Light Metal Educational Foundation Research Project | 2024–2026Exploration of quasicrystal-precipitation-type aluminum alloys
Industry collaboration | since 2025Synchrotron X-ray CT observation of 4D damage evolution, focusing on aluminum alloys and steels
ASSOCIATE PROFESSOR / KAZUYUKI SHIMIZU — CAREER RECORDUPDATED 2026.07
73
PEER-REVIEWED ORIGINAL PAPERS

Peer-reviewed original research articles

19
FIRST / CORRESPONDING AUTHOR

Led as first or corresponding author2021–2025: 9 papers, including 5 in Q1 journals

1
REGISTERED PATENTS

Registered patent

Faculty

PROFESSOR / SOLID MECHANICS / FEM / AI

Takashi Matsuno

Born in 1979

Investigates plastic deformation and ductile fracture in metallic materials through experiments and simulation. His current focus is CAE informatics: AI-assisted, image-based inverse analysis that reconstructs mechanical fields from observed microstructures.

  • Image-based inverse analysis and inverse problems
  • Large deformation and ductile fracture
  • Shearing processes and digital twins
Nippon Steel Corporation
Ph.D. in Engineering, Kyushu University
Associate Professor, Faculty of Engineering, Tottori University
Professor, Faculty of Engineering, Tottori University
ASSOCIATE PROFESSOR / SYNCHROTRON X-RAY CT / MATERIALS

Kazuyuki Shimizu

Born in 1984

Uses synchrotron X-ray CT to observe internal damage, cracks, and hydrogen embrittlement nondestructively in three dimensions. The work extends to time-resolved 4D damage analysis in high-strength aluminum alloys, hydrogen-permeable materials, and steels.

  • Synchrotron X-ray CT and 4D observation
  • High-strength aluminum alloys
  • Hydrogen embrittlement and hydrogen-permeable materials
Researcher, Graduate School of Engineering, Toyohashi University of Technology
Research Assistant, Institute for Materials Research, Tohoku University
Ph.D. in Engineering, Toyohashi University of Technology
Project Assistant Professor, Faculty of Engineering, Kyushu University
Assistant Professor, Faculty of Science and Engineering, Iwate University
Associate Professor, Faculty of Engineering, Tottori University
PEOPLE

A place to focus.
Room to breathe.

FACULTY + STUDENTS
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The Matsuno and Shimizu groups work as one laboratory. Students move between mechanical testing, microscopy, and numerical analysis according to the problem they are tackling.

Faculty
2
D3 (professional)
1
M2
5
M1
4
B4
11
STUDENT HOMETOWNS

Where our students come from

Our 21 current students come from nine prefectures across Japan.

21STUDENTS
9PREFECTURES
STUDENT OUTCOMES

Where you start does not define where you can go.

Laboratory members after the graduation ceremony
17

Student awards

Students have received awards in six consecutive years from 2021 to 2026, including society awards, student encouragement awards, presentation awards, and NIMS Awards.

32

Graduate career paths

We publish the career destinations of every graduate student from 2018 through 2026. Alumni have moved into mobility, materials, heavy industry, and electronics.

From laboratory mechanics to engineering careers.
Master's students regularly lead English-language papers, carrying skills in problem definition, measurement, analysis, and communication into industry.
TOYOTAHONDAJFE STEELAISINDENSOKAWASAKIKOMATSUPANASONICMURATASUBARUMAZDASUZUKI

Graduate career paths by year

2026 offersAisin (1), Kawasaki Motors (1), Toyota Industries (2), Yanmar (1)
2025JFE Steel, Aisin, Denso, Toyota Motor, Panasonic, Honda Motor, Murata Manufacturing (1 each)
2024Kawasaki Heavy Industries, Komatsu, Yamato Steel (1 each)
2023Murata Manufacturing, Sumitomo Wiring Systems, Nikkei MC Aluminium, Aisin (1 each), Suzuki (2)
2022Mazda (2), Suzuki (1)
2021Subaru, Suzuki, G-TEKT (1 each)
2020JFE Steel, Tadano, Mitsubishi Electric Building Techno-Service (1 each)
2019Isuzu Motors (1)
2018Mazda (1)

For Industry

After completing his master’s degree, Matsuno spent 11 years at the predecessor of today’s Nippon Steel Corporation and has served as a university faculty member since 2016. His industrial background gives him a practical understanding of industry challenges, which he seeks to develop into academic research. He also brings extensive experience in collaborative research from both the corporate and university sides. Please feel free to contact us, even about immediate, practical issues.

Image-based inverse analysisUse deep learning to connect deformed microstructures with FEM, quantify variability in fracture conditions, and identify its governing factors.
Materials testing and CAELarge-deformation material models, ductile fracture, delayed fracture, and FEM coupled with experiments.
Synchrotron X-ray CTInternal damage, hydrogen embrittlement, hot fracture, and time-resolved 3D/4D imaging.
7 companiesCollaborative projects over the past ten years

Selected collaborators

Honda MotorJFE SteelNippon SteelYamato SteelKYBNational Institute for Materials ScienceRIKENTohoku UniversitySPring-8
ARCHIVE

RECENT ACTIVITY

A figure in Noh costume displayed in front of the Noh stage at Denkoku no Mori
FRAME 01 / DENKOKU
INVITED LECTURE / SYMPOSIUM

Matsuno was invited to speak at “Frontiers in Material Constitutive Laws and Forming Simulation for Sheet Metals — A Symposium Honoring Professor Toshihiko Kuwabara,” held at Denkoku no Mori in Yonezawa, where he presented “Identification of Local Work-Hardening Properties Using a Diameter-Measuring Round-Bar Tensile Test.” Unable to take a selfie, he instead photographed this figure in Noh costume displayed in front of the venue’s Noh stage.

Mr. Kimura and Mr. Ishii from Mitsubishi Heavy Industries touring laboratory equipment
FRAME 02 / MHI
LAB VISIT / INDUSTRY

Mr. Kimura and Mr. Ishii from Mitsubishi Heavy Industries visited our laboratory for a tour.

WEBSITE UPDATE

We redesigned our website!

SPECIAL ISSUE / PUBLICATION

A special issue of Plastos titled “Revolutionary CAE Informatics: Transforming the Manufacturing,” organized by Matsuno, was published. Matsuno also contributed a review article.

DOI ↗
Laboratory students and alumni gathered after a tour of Toyota Motor Corporation's headquarters plant
FRAME 03 / TOYOTA
FACTORY VISIT / ALUMNI

We had the opportunity to tour Toyota Motor Corporation’s headquarters plant with three laboratory students. Our alumni Matsubara and Fukuda joined us for the dinner and the after-party.

Matsuno giving an invited lecture at a technical forum of the Kyushu Branch of the Japan Society for Technology of Plasticity
FRAME 04 / KYUSHU
INVITED LECTURE

Matsuno was invited to speak at a technical forum organized by the Kyushu Branch of the Japan Society for Technology of Plasticity.

Kitokito set meal served inside Kanazawa Station
FRAME 05 / KANAZAWA
CONFERENCE LOG

We attended the 75th Annual Meeting of the Society of Materials Science, Japan, at the Ishikawa Industrial Promotion Center for the first time. Takeda, a first-year master’s student, presented “Visualization of Internal Heterogeneous Deformation and Damage in DP Steel Using Synchrotron CT” in Organized Session 3 on materials-strength evaluation by X-rays and neutrons. We forgot to take a photograph at the venue, so this entry instead records the kitokito set meal we had inside Kanazawa Station.

STUDENT AWARD

Eguchi, who graduated in March 2026, and Ueda received Student Encouragement Awards from the Japan Society for Technology of Plasticity.

Faculty site ↗
Matsuno at the ESAFORM 2026 venue in Thessaloniki
FRAME 06 / THESSALONIKI
INTERNATIONAL CONFERENCE

Matsuno presented at ESAFORM 2026 in Thessaloniki, Greece.

Proceedings ↗
Group photograph from the laboratory welcome party
FRAME 07 / WELCOME PARTY
LAB EVENT

We held a welcome party for the laboratory’s new members.

Three-dimensional EBSD measurements at the Institute for Materials Research, Tohoku University
FRAME 08 / IMR TOHOKU
MEASUREMENT LOG

Takeda, a first-year master’s student, and Matsuno conducted three-dimensional EBSD measurements at the Institute for Materials Research, Tohoku University.

FACULTY AWARD

A paper by Associate Professor Shimizu received an award from the Japan Institute of Metals and Materials.

Award list ↗
STUDENT-LED PAPER

A paper led by Eguchi, who graduated in academic year 2025, was published from our collaborative research with JFE Steel.

DOI ↗
SYSTEM LOG

We started keeping a log of laboratory activities. We will do our best to keep it updated. — Matsuno

CONTACT US